Belzona repair projects

Projects

Real-world Belzona repairs across the Pacific Northwest

Floating Dock Repair using Belzona 4141 Magma-Build

Floating Dock Repair using Belzona 4141 Magma-Build

August 2026 • Everett, WA

FacilitiesConcrete RepairBelzona 4141Belzona 4911

A section of concrete on the floating dock had deteriorated and broken away, exposing the underlying styrofoam flotation core and allowing it to escape into the surrounding water. The root cause of the deterioration was not determined, but the exposed foam began contaminating the area, creating an environmental concern that required prompt attention. Left unaddressed, the damage would have continued to spread, allowing further loss of flotation material and expanding the contaminated area

Heat Exchanger Emergency Repair

Heat Exchanger Emergency Repair

June 2026 • Richland, WA

Food and BeverageSuperWrap IIBelzona 1511Belzona 1983Superwrap Carbon Fiber

Heat Exchanger had failed, hot water was leaking from the flange. Capitol budget had this unit costing the plant over $500,000 to replace. The heat exchanger is still in service 6 years after the project was completed saving the plant a tremendous amount of money.

Cold Bonding Steel Platform to Concrete Roof

Cold Bonding Steel Platform to Concrete Roof

April 2026 • Redmond, WA

FacilitiesCold BondingBelzona 4111Belzona 4911

AT&T needed to install a new rooftop steel platform at a hotel in Redmond, Washington to support 5G cellular antenna equipment. During pre-installation planning, a review of the structural drawings combined with a ground-penetrating scan of the roof slab revealed a dense network of post-tension cables, electrical conduit, and reinforcing steel running directly beneath every proposed anchor location. Drilling mechanical anchors through the slab presented an unacceptable risk of striking a post-tension tendon, which would have compromised the structural integrity of the occupied hotel below and triggered costly emergency repairs. Without a reliable non-penetrating attachment method, the installation faced redesign, relocation, or outright cancellation at this site.

Eastern Washington Potato Plant Impeller Repair

Eastern Washington Potato Plant Impeller Repair

October 2024 • Pasco, WA

Food and BeveragePump RepairBelzona 1111Belzona 1331

A potato processing facility was losing pump performance on their transfer line impellers within weeks of installation. The combination of potato starch, silt, and abrasive particulate in the slurry was aggressively eroding the impeller vanes and shrouds, opening up clearances and reducing flow rates. The plant was cycling through replacement impellers at significant cost, and every swap meant shutting down the processing line.

Slurry Pump Repair

Slurry Pump Repair

June 2024 • Sumner , WA

MiningPump RepairBelzona 2911

rubber lined slurry pump was damaged during process

Roller Grip System

Roller Grip System

June 2024 • Shelton, WA

Pulp and PaperValves, Pipes and FittingsBelzona 1821Belzona 9221

Conveyor drive drums, feed rollers, and brake test rollers lose grip over time as surfaces wear smooth, causing belt slippage, material misfeeds, and lost production. Traditional fixes like rubber lagging degrade quickly, weld-on cleats create stress points, and knurling polishes out within months — each requiring the roller to be pulled from service for repair.

PCA Pump Refurbishment

PCA Pump Refurbishment

November 2023 • Wallula , WA

Pulp and PaperPump RepairBelzona 1311Belzona 1321

A local pulp mill was experiencing repeated failures on their stock transfer pumps. The combination of wood fiber slurry, chemical additives, and high flow velocities was eroding the pump casings and impellers, opening up clearances and dropping output. Each time a pump was pulled for repair, the mill faced days of downtime waiting on machine shop rebuilds and the cost of replacement parts that would erode again within months.

Ferry Bearing Rebuild

Ferry Bearing Rebuild

March 2023 • Seattle, WA

MarineEmergency RepairBelzona 1111Belzona 9411 (Release Agent)

With drydock time running out, the customer confronted a major obstacle: the interior of a key bearing required rebuilding, but welding was off the table. They needed a precise, non‑welded repair method that could be executed in just a few days—without delaying the vessel’s return to service.

Have a Repair Challenge?

Let us help you find the right Belzona solution.

(425) 610-4902

Serving Washington, Oregon, Alaska, and Northern Idaho